Primus Line® installation in congested underground pipe network

Rehabilitation of a DN 700 potable water main in Singapore

The pipelines are densely packed together under a busy single carriage way, one of which is the DN 700 water pipeline in need of rehabilitation. PUB, Singapore’s National Water Agency, was faced with the challenge of further ensuring the security of supply of the cement-lined steel pipeline by renewing it.

Pipe leaks on water mains are usually fixed using a conventional open cut and repair method. However, with more new underground services, e. g. MRT stations, telecommunications networks, etc., laid in close proximity to water mains in recent years, future repair with open cut is getting more difficult and challenging due to the risk of damaging such underground services. The open cut method would also cause more disruptions and lane closures to the surrounding roads.

PUB opted for the rehabilitation of the potable water main with Primus Line®, a flexible composite lining solution for the trenchless rehabilitation of pressurised pipelines. For areas with high-traffic, limited working space and multiple bends, Primus Line® is a perfect solution. It can be installed next to live underground services. In addition, there is minimal disruption to the traffic as the space required on the construction site is reduced to a minimum.

The system consists of a flexible high-pressure liner with patented end fittings and provides the client numerous advantages such as long installation lengths of up to 2,500 metres, a small installation footprint (small pits and a minimal set of equipment) as well as the ability to traverse bends with an installation speed of 400 metres per hour.

Although only small excavation pits are required for the installation of Primus Line®, their placement was not an easy undertaking given the circumstances. Proper project planning and management was required to find the appropriate placement of the working pits on the busy public roads and pavements with limited space.

The rehabilitation of the cement lined steel drinking water pipeline DN 700 PN 10 was carried out with the Primus Line® medium pressure system DN 500 PN 16. The working pits were located at the existing locations of the air valve and the washout chambers. The client specified that a new air valve and washout chamber should be installed after the lining work. Following the separation of the old pipe from the pipeline network and the subsequent inspection and cleaning, the liner was pulled in over a length of 215 metres in three sections. Three 60-degree bends were passed through in the process. The liner was then pressurised with compressed air, formed into its circular shape and fitted to the flanged reducer with the special connectors. After the system had been installed, a pressure test was carried out, followed by flushing and disinfection with water extraction by the collection of water samples to check the good water quality before the pipeline was finally returned to the client within a week.

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