Cement-lined water main repair

Robert Street Bridge Crossing

System

Rehab

Medium

Water

Application area

Utility

Line type

Water main

Country

United States

Region

Minnesota

Situation

The 16-inch cement-lined water main was constructed in 1990, spanning underneath Robert Street Bridge over the Mississippi River in Saint Paul, MN. In 2024, the water main ruptured due to a combination of freezing and dead-head hydraulic conditions, causing substantial damage to the pipeline, pipe fittings, pipe supports and the concrete from Pier 3 to the South Abutment of the bridge.

The ruptured water main comprised of two sections, the first section spanned 510 feet from Pier 3 to Pier 4, and the second section spanned 250 feet from Pier 4 to the South Abutment of the bridge.
 

Special features

Utilization of blower heaters

An expected snowstorm during the installation week and very cold temperatures made the use of blower heaters in the access manholes on the bridge deck and within the access chambers underneath necessary to ensure proper liner installation and resin curing.

Long-term rehabilitation solution

The service life of the host pipe could be extended by at least 50 years.

Technical details

Material of host pipe

Cement-lined steel

Diameter of host pipe

16"

Transported fluid

Potable water

Operating pressure

85 psi

Total length

760 feet

Number of sections

2 sections (510 + 250 feet)

Number of bends

not applicable

Installation time

4 days (cleaning, CCTV, installation and testing)

Why Primus Line®?

It can be installed independent of the weather conditions.

A very small installation footprint and less equipment and machinery needed to complete the rehabilitation.

Ideal for this project because of complex access to host pipe from the top of bridge deck and very limited vertical clearance in access chambers underneath the bridge.

Uniquely engineered construction that combines strength and flexibility, while accommodating bridge movements which are constantly imposing stress on the pipeline.

The short installation time of four days was the key to completing the rehabilitation project just before the Christmas holidays.

„The efficient, timely, and successful execution of this project is accredited to the great partnership and collaboration between J. Fletcher Creamer & Son, Inc. and Minger Construction Co., Inc.“

Ahmed Hassan | Trenchless Technology Lead with J. Fletcher Creamer & Son, Inc.

© photos: J. Fletcher Creamer & Son, Inc.

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